Performance Data from Thunder Power's new 5300 Pro Lite batteries

Thanks to Chad Northeast !!!

(his notes go with the charts)

***UPDATED INFO 5/13/2009***

Background

New pack - approx 10-15 cycles, built in Feb. 2009

Old pack - approx 80 cycles, build in July 2008. I used this pack from the 2008 US Nats to present.
- Always recharged hot, I only take two packs to the field, so they come out of the plane and I use fans to cool them down faster while charging, but they start the charge hot
- Discharge is typically around 3500-4000 mAh, rarely higher. This pack was discharged extremely deep one time, to around 3.2V resting...yikes!
- Peak draw has been mostly 70-75A in flight, I did run a prop that was pulling around 85A for approximately 10 flights, during that time the discharge was usually in the 4000-4500 mAh range
- Pack was stored over winter at 3.85 V/cell in the fridge

Plots

Two graphs attached, pretty self explanatory.

Data is taken using a Schulze 7.36-12 Next Generation charger discharging at 5A down to 3.2v on the lowest cell. Each cell is monitored for voltage through the balance leads, but the balancer is not active during the discharge.

One is the overlay of the new pack on the old pack, through approx 3300 mAh discharge the packs are virtually identical in performance. Near the end of the cycle you can see the change in the batteries, there is approximately 0.05V/cell drop on the old pack, or 0.5V across the entire 10s battery. This should translate to a minimal reduction in performance in flight, which is essentially what I feel that the batteries are identical.

Second plot shows all the cell voltages during the discharge of the old battery, it can be seen that they remain in a very tight formation, to me that shows a good matching of the cells and fairly equal aging.

My plan is continue for another month or so, and redo this test to generate a further plot showing degradation and try to predict lifespan.

 

Click on thumbnails to view graphs



 

 

 

 

 

 

 

 

 

 

 

 

Here are some files,
The "prop compare" file is self explanatory, the 5200's in those plots 
have about 40 cycles on them.
For reference RPM's on these props on the 30-10 Evo,

APC 21-14 - 6000/6100
Rasa 21x15 - 6400/6500
Rasa 20.2x16 - 6200/6300
(Click on graphs for larger pictures)
The other file is like this

1st graph is the voltage of a the first cycle of a two brand new sets of 
5000 v2's


2nd graph, the two left most plots are of the first cycle of each of my 
two sets of 5200's, and the right most graph is of a 25 cycle set of 
5000 v2's to show the difference in voltage.


Load during flight is almost always the same during my flights between 
65-75A, so I don't usually look at amps, just voltage.  All P-09 rounds.

You can see the 5200's are very strong, holding over 35V under load when 
new and even after 40 cycles only dipping below that on the last 
maneuver.  They seem to behave like the 5300 Prolites, but more power 
and run much cooler not often going over 125-130F unless you run them 
deep.  So I am hopeful that with the extra voltage they hold they will 
have a longer useful cycle life.  To me they feel as strong as the 5000 
V2's but without any dropoff near the end of the flight which I felt 
with the V2's.

Pack weight is about 1180g give or take depending on your connectors 
etc.  Cost will be $250 per 5s set, so about $500 for a set of pack.  
Its not clear at this time if a 10s set will be produced.

Hope that makes sense, feel free to post my comments as well.

Chad

 

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